Yeti DJ loads of custom parts 6

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Parts
Frame: Yeti DJ. Misc.: w. One off aw7075 SS 12x142 dropout
Fork: Fox Racing Shox 36 RLC. Misc.: Brake mounts shaved, serviced, shimmed to DJ and resprayed
Headset: Chris King Inset. Misc.: Black
Handlebar: Race Face SIXC Carbon Handlebar. Misc.: Black
Stem: Other One off aw7075. Misc.: Super short 30.25mm
Grips: Sensus Swayze Lock-On. Misc.: Black
Brakes: Formula R1. Misc.: Steel braided brakelines
Cranks: SRAM X-0 DH. Misc.: 165mm
Chainrings / Sprocket: Other One off 28T aw7075 N/W. Misc.: Black
Bottom Bracket: SRAM GXP
Chain: KMC X10 SL DLC black
Cassette / Rear Cog: Gusset 12T
Pedals: Other Chromag Scarab. Misc.: Black
Front Rim: Other T-bolt carbon DH 32H
Rear Rim: Other T-bolt carbon DH 32H
Hubs: Other One off 32h straight pull aw7075. Misc.: Rear single speed front brakeless
Spokes: Sapim SuperSpoke
Front Tire: Schwalbe Tabletop
Rear Tire: Schwalbe Tabletop
Saddle: Chromag Brandon Semenuks' 'Overture' Signature Model
Seatpost: Thomson Elite. Misc.: Very short
Seatpost Clamp: Other Salsa
General Info
Model Year: 2011
Riding Type: Dirt Jump/Urban
Weight: 23 lb 9.4 oz (10700 g)
Additional Info: Understated and strong build. Parts chosen for strenght not weight. All one of parts designed and cut from billet aw7075 alluminium by me. Started with the chainring. Then dropouts because I could never understand why framebuilders didn't go for postmount. Then came the stem, cause I knew i could do it. Last DIY projekt was the hubs. started with a brakeless straight pull front hub, because straight pull is stronger and cooler and brakeless because never seen a DJ with front brakes. Rear hub was a bit more of a chalange, But found out wich hub i wanted to base it on. And it had to be straight pull to match the front and single speed again never seen a DJ whith gears. Took forever.....

Vital MTB member Hollen Hollen 8/4/2014 10:00 AM

6 comments newest first

That is insane, such impressive craftsmanship. Think you could do a geared 142x12 for a DT Swiss RWS with increased hanger offset (outwards) and make it work with a Hope SS hub? That would be my dream setup

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Thanks. I have moved on to a new project so there probably won't be any more updates.
But what do you mean with increased hanger offset? And whats is the point with a hanger with an SS hub? Asuming ss is short for single speed....

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I run it with a single speed hub so it only has 6 gears, just using 2/3 of a cassette, stronger wheel as it is evenly dished, just the gear cable bolt gets close to the spokes so if it was built a bit offset would add a bit of a safety buffer in there. Did you just model the original dropout and then redesign it? What's your next project?

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Cool gear setup. Is there room to shorten the bolt a bit. Maybe a socket screw would solve your problem.
I'm thinking offsetting the deralier wouldn't fix it. Because the cassette will still be the same place.
I'm building a balance bike for my 2yo son. building a frame and som kickass wheels. Stock hubs this time thou.

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